Industries
Steel
manufacturing
Villari delivers certified wireless sensors to detect early-stage fatigue cracks in critical areas of cranes and crane girders, enabling structural lifetime extension.
Benefits of continuous monitoring
Extending the lifetime of cranes and cranes girders
Aging cranes and excessive downtime due to maintenance? We work together with steel manufacturers, engineering and consulting companies to continuously monitor the structural health of vital assets such as EOT cranes, girders and other assets.
Our technology provides accurate insights into the remaining structural lifetime of steel structures using certified permanently installed wireless sensors that detect small fatigue cracks in critical locations.
Continuous & accurate inspection
Continuous data enables early detection of problems ensuring safety for the structure and its users.
Competitive pricing
Wireless monitoring reduced the need for frequent manual inspections and prevents unplanned downtime and maintenance.
Carefree installation
Only 10 minutes installation time per sensor unit, no surface preparation required.
Reduced downtime
Monitoring structural health without stopping the crane.
Case study
>15% Increase in EOT Crane Lifetime
In the dynamic realm of steel production, the lifetime of cranes is a critical factor. Keeping these vital assets safe and reliable can often result in excessive downtime, costly inspections, maintenance, and premature replacements.
Preventive placement as EOT crane reaches end-of-life
With continuous monitoring of the cranes' structural health, the steel manufacturer avoided premature replacement and excessive maintenance. The end-of-lifetime for each asset could now be precisely assessed – and increased – through the valuable data acquired.
The solution increased asset uptime and unlocked a new level of asset management, enabling a proactive and data-driven approach to ensure longevity and reliability of the cranes in crucial operations.
10 min
Installation time/sensor
Up to 4.000
Measurements per year/sensor
48 hours
Maximum response time
>15%
Increase in crane lifetime
DNV certification confirms our commitment to improvement and sustainability. The DNV-RP-A203 qualification verifies our technology’s capabilities and limits, independently reviewed by DNV experts.
Get in touch
Contact an industry expert
Other industries
Industries with heavily loaded steel structures
We work with asset owners, maintenance providers, NDT inspection companies, and engineering firms. We monitor bridges, cranes, girders and other critical steel assets across various industries. Reach out to explore new applications and lead the transformation in your industry.