
Industries
Ports & Terminals
Villari's technology enables continuous monitoring, minimizing the need for sporadic inspections and ensuring timely intervention.
Benefits of continuous monitoring
Extending the lifetime of port cranes
Dealing with aging cranes and frequent manual inspections? We collaborate with port authorities, engineering firms, and consulting companies to continuously monitor the structural health of essential assets like port cranes.
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Our technology delivers precise insights into the remaining structural lifespan of steel structures through certified, permanently installed wireless sensors that detect small fatigue cracks in critical areas.
Continuous & accurate inspection
Early detection of problems ensure for the structure and its users.
Competitive pricing
Wireless monitoring reduced the need for frequent manual inspections and prevents unplanned downtime and maintenance.
Carefree installation
Only 10 minutes installation time per sensor unit, no surface preparation required.
Reduced downtime
Confidently extend the lifetime of your assets.
Case study
>40% Reduction in maintenance cost of STS cranes
In the dynamic realm of port operations, the lifespan of a steel crane is a critical factor. Keeping these vital assets safe and reliable can result in costly inspections, maintenance, and downtime. A prominent Terminal Operator in Europe grappled with this exact issue.
Seven STS cranes were requiring very frequent inspections, which would lead to a significant operational impact. Due to the Villari solution, these cranes are fully operational without the need for frequent inspections.

Optimised maintenance and extension of cranes' lifetime
With continuous monitoring of the cranes' structural health, the Port Operator reduced maintenance costs by more than 40% annually. Additionally, the end-of-lifetime for each asset could now be precisely assessed – and increased – through the valuable data acquired.
The solution unlocked a new level of asset management, enabling a proactive and data-driven approach to ensure longevity and reliability of the cranes in crucial operations.
10 min
Installation time/sensor
Up to 4.000
Measurements per year/sensor
48 hours
Maximum reaction time
30-60%
Reduction in inspection and maintenance costs

DNV certification confirms our commitment to improvement and sustainability. The DNV-RP-A203 qualification verifies our technology’s capabilities and limits, independently reviewed by DNV experts.
Other industries
Industries with heavily loaded steel structures
We work with asset owners, maintenance providers, NDT inspection companies, and engineering firms. We monitor bridges, cranes, girders and other critical steel assets across various industries. Reach out to explore new applications and lead the transformation in your industry.


