"Human error accounts for up to 80% of maintenance-related failures"
The hidden cost of inaccuracy
Manual inspections are not only time-consuming but also very prone to human error, inconsistent reporting, and reactive decision-making.
Without reliable data, operators face:
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Over-maintenance and wasted labor hours
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Missing the early signs of structural fatigue
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Higher risk of emergency shutdowns
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Increased liability and compliance risks
The Villari effect
Villari’s sensor-based Structural Health Monitoring (SHM) changes the way operators think about inspections.
With continuous monitoring, you can:
Reduce the number of manual inspections
Complement mandatory inspections
Get guaranteed inspection results
Time inspections smarter and align them with actual fatigue progression
Detect incidents early instead of waiting till the next scheduled inspection
Monitoring inaccessible areas of a bulk handling crane resulting in 75% savings
1
Situation
Cracks in hard-to-access areas on a bulk handling crane increased inspection time, cost, and downtime.
2
Implementation
Sensor installation was combined with inspection to reduce downtime, and a limited number of sensors were installed on the most critical locations
3
Results
75% reduction in inspection and associated downtime cost.
Monitoring inaccessible areas of a bulk handling crane resulting in 75% savings
Situation
Cracks in hard-to-access areas on a bulk handling crane increased inspection time, cost, and downtime.
Implementation
Sensor installation was combined with inspection to reduce downtime, and a limited number of sensors were installed on the most critical locations.
Have you ever experienced a similar challenge?
Results
75% reduction in inspection and associated downtime cost.
Monitoring inaccessible areas of a bulk handling crane resulting in 75% savings
Situation
Cracks in hard-to-access areas on a bulk handling crane increased inspection time, cost, and downtime.
Implementation
Sensor installation was combined with inspection to reduce downtime, and a limited number of sensors were installed on the most critical locations.
Have you ever experienced a similar challenge?
Results
75% reduction in inspection and associated downtime cost.
Monitoring inaccessible areas of a bulk handling crane resulting in 75% savings
Situation
Implementation
Cracks in hard-to-access areas on a bulk handling crane increased inspection time, cost, and downtime.
Sensor installation was combined with inspection to reduce downtime, and a limited number of sensors were installed on the most critical locations.
Have you ever experienced a similar challenge?
Results
75% reduction in inspection and associated downtime cost.
Monitoring inaccessible areas of a bulk handling crane resulting in 75% savings
Situation
Implementation
Cracks in hard-to-access areas on a bulk handling crane increased inspection time, cost, and downtime.
Sensor installation was combined with inspection to reduce downtime, and a limited number of sensors were installed on the most critical locations.
Have you ever experienced a similar challenge?
Results
75% reduction in inspection and associated downtime cost.
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