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Port and terminal crane
Industrial Shipping Port

Ensure operational continuity

Increase your uptime

What Villari makes possible 

100+ hours saved by reducing manual inspections​

75% reduction in downtime thanks to proactive incident detection

Continuous monitoring keeps critical structures in operation

"The average cost of downtime has inched as high as $9,000 per minute."
 

Unplanned downtime isn’t just disruptive. It creates a chain reaction.

And the reality is that without continuous insight into asset health, downtime will always seem to come “out of nowhere”.

  • Missed shipping deadlines

  • Emergency repair costs

  • Safety risks during rushed fixes

  • Frustrated customers and partners

Villari sensor technology dashboard structure

The Villari effect

Villari's sensor-based Structural Health Monitoring (SHM) gives you the competitive edge to increase your uptime without compromising safety.

With the Villari system you can: 

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​​Benefit from increased uptime

 

Have only 1 or 2 scheduled repair windows per year 

Never get a surprising inspection result 

Are 100% certain about the health state of their assets 

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Early fatigue in new STS crane caused a €300K loss due to downtime​

Situation
Implementation

A 3-year-old crane developed cracks; initial fixes failed, full replacement was undesirable, and inspections risked downtime.

Villari sensors were installed on critical welds within one day, minimizing downtime.

Have you ever experienced a similar challenge?
Results

Villari delivered crack insights within a week, enabling strategic repairs and avoiding costly downtime costing over €300K

More about the tech

Wireless crack 
detection technology

Villari’s certified wireless sensors detect early-stage cracks in critical welds using magnetic field variation, even during operation. Data is delivered continuously to a secure dashboard, enabling predictive, data-driven maintenance.

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